Human Systems Engineering:
Psychological Consulting Eases Communication
Challenges
By Theresa Alan
Strong communication
between departments and between staff and management is a worthy but
often elusive goal. Imagine facilitating communication between competing
companies; between onsite managers and offsite staff; and between
engineers-specialists known for their technical expertise, not their
people skills.
The
Challenge
A
large company that designs steering and suspension systems—Automotive
Components Inc.*—was asked by their client, a car manufacturer, to do
something drastically different. Rather than design and supply one
component, the car manufacturer wanted ACI to coordinate the design of
all the car components.
"Large car manufacturers want to go beyond the
kinds of engineering they used to do," explained Dr. Paul Johnson, a
consulting psychologist who was asked by ACI to assist with the
transition. "They want to have a lot of the design done by their tier
one suppliers; this reduces their cost. The car companies don't want to
design cars so much as they want to build cars-put the pieces
together."
To meet the
customer's request, ACI created a new Systems Engineering department.
These engineers needed to be leaders and bring various suppliers
together and work effectively with one another.
"The component's size and placement,
the way the parts work together-all of that needs to be coordinated,"
Johnson said. "It was a huge leadership challenge to take engineers, who
are trained on math, not people, and get them to be leaders, not only in
their own company, but with other companies as well."
"Coordinating with a supplier—now
that's a challenge," agreed John Borza, chief engineer at ACI. "It's one
thing be to told by a customer what to do, and another to be told by a
third party. If there was an adversarial relationship, it's not like we
could threaten them with withholding payment."
Despite the potential for conflict,
the groups managed to work quite well together. Borza credits some of
their success to Johnson's suggestions on effective communication
skills.
"Paul got us to
stop and think and put ourselves in the supplier's position and see what
would motivate them," Borza said. "He really helped with team-building
techniques."
Working
well with competitors wasn't the only hurdle. People within the new
Systems Engineering department needed help adjusting to the change, and
people in other departments had some confusion about the role Systems
Engineering would play in the organization.
"The new operation altogether was so vastly
different," Borza said. "We are no longer providing a product but a
service. Paul was instrumental in getting people within our group to
recognize the different roles and become comfortable with these changes.
He helped the rest of our organization understand what we were
about."
In the months
prior to the creation of the Systems Engineering department, Johnson had
been working closely with ACI staff, from the vice president to new
hires, to improve communication across all levels of the company.
Johnson said that because he had worked closely with sales, engineering,
manufacturing, and other staff groups, the staff members felt
comfortable confiding in him.
One challenge facing the new Systems Engineers was
that they were housed at the customer's place of business. "There is a
lot of political pressure working at the customer's site," Johnson said.
"There are a lot of issues, and a great many cross currents in this kind
of arrangement. The employees were concerned with questions such as,
'What do I report and to whom? How much do I say?' Also, people worried
they'd be forgotten at their home company."
To deal with this radically new arrangement,
managers needed to be retrained to manage employees who were working
offsite. By keeping in close contact with individuals at various levels
of the company, he was able to open the lines of communication across
departments.
"By knowing
my people and their personalities," Borza said, "Paul has equipped me
with a tool-information, knowledge about how to relate to them, what I
should and shouldn't do to keep them satisfied and motivated. My
engineers are in a tough position. If the situation is not handled
properly, the high-pressure position could lead to
burnout."
The engineers
also needed guidance.
"Some of the engineers we hired for the Systems
Engineering group were pretty young," said Johnson, "and even those who
were older needed to be retrained because they may have been used to
working under an autocratic structure. Also, they needed help learning
how much and what to communicate."
The Process
To make the new department work, it was important
to find the right engineers for the job. Johnson helped with the
selection process. "We needed engineers who already had good
relationship skills and self-confidence and who were able to manage in
ambiguity and uncertainty," he said. "It was a new program, so they
needed to be creative."
Johnson offered ACI characteristics they should
look for in a candidate and questions to ask to get those answers. He
also gave ACI a psychological profile of ideal candidates.
"We selected and hired engineers who
could be leaders, who were people-oriented as well as technologically
sophisticated, and who could be highly strategic in working with the new
structure we created," Johnson said.
These Systems Engineers needed to be dependable.
There was some concern about high turnover. Because they were working at
the customer's site, ACI management worried that the Systems Engineers
might not feel a strong sense of loyalty to their actual
employer.
Results
The program has been so successful that competitors
are "taking a strong look at it," according to Borza. ACI's customer
wants to expand the program overseas, and ACI has been held up as an
example to other suppliers on more than one occasion.
"Our client is extremely happy with
the program," Borza said. "I think that's due in large part to the
partnerships between groups. Paul is in no small part responsible for
that success."
Borza
said his group was "through the rough part, past the rapid growth. We're
still improving the process, but we generally know what we need to do
now. I talk to Paul once a month as maintenance, like you would do with
a car. It's refreshing to talk with him. When I talk to him I think
about the big picture, cause and effects, and relationships. When you're
busy with the details, it's tough to stop and see the big picture. Paul
asks appropriately probing questions. His biggest contribution is that
he makes me think of the common sense stuff that gets lost in the daily
hustle and bustle."
"I
think of myself as a human Systems Engineer," Johnson said. "When there
is a breakdown in the human system, that's when they call
me."
*Name changed to honor request of
anonymity.
RECONCILING QUALITY OF LIFE WITH OPTIMAL
PRODUCTIVITY
By Dr. Paul A.
Johnson
As the world and change speeds up faster and faster, we all seem to
be swept along by our frantic, often manic quest for activity,
information, money, and productivity. More Americans are working outside
or inside of the home, for longer hours every day, than we would have
imagined possible just one generation ago. As some corporations seek to
squeeze ever-more productivity from every employee while focusing full
attention on the next quarterly stock analyst reports, increasing
numbers of employees are feeling used, taking things personally, and
generating the fantasies of how to "get out while we still can" from the
corporate "rat-race." Other companies are finally beginning to
understand the potentials that can be unlocked in truly empowering
employees, which includes developing realistic planning for employee
quality of life.
Globalization of big business, increased
offshore outsourcing of manufacturing, corporate downsizing and mergers,
human resource outsourcing, discount retailing, deregulation within
virtually every industry are among the myriad of factors that, in the
end, are heavily impacting every executive, manager, and employee in the
United States.
Too many people say they that seldom have time to
think anymore. For a company to succeed, it's important to stop and
think about what everyone is so frantically doing each and every day.
Questions that need to be asked include: "Where is this company going"?
"What kind of culture, ethics, and work environment are we creating for
our employees"? "To what extent does top management really care or even
have a 'clue' about what it is like to work here"? "How do I get any
real attention given to the fact that the 'ethics of expediency' in this
company, are overwhelming fair and proper work practices, that we used
to have here"? "Why am I the only one who really acts with concern for
our customers?"
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